What is Lean Manufacturing in Kaizen?
Posted: Wed Jan 29, 2025 10:21 am
Kaizen is part of the lean management methodology – a special ideology of company management that consists of the desire to eliminate all types of losses.
The concept would be incomplete without mentioning lean manufacturing. In fact, it is the main one, and kaizen is only one of its components.
Let's look at the basic principles of lean manufacturing in more detail.
What is Lean Manufacturing in Kaizen?
Continuously improve all processes
This is, in fact, kaizen, and it is the basis for lean manufacturing.
If you do not constantly improve all aspects of the business, the company's growth will be replaced by stagnation: costs will increase, prices too, and competitors will push the company out of the market.
Continuous improvement must albania email list become the company's way of working, present by default in all its processes and operations. Then kaizen does not have to be imposed from above or constantly encouraged by employees to follow it.
How to achieve multiple growth in traffic and sales from your website?
Alexey Boyarkin
Dmitry Svistunov
Head of SEO and Development
Read more posts on my personal blog:
I have always been concerned about the issue of moving to a fundamentally new level. So that the indicators would grow not by 2 or 3 times, but by several orders of magnitude. From a thousand visits to ten thousand or from ten thousand to a hundred thousand, if we are talking about a website, for example.
And I know that such leaps are always the result of painstaking work in five areas:
Technical condition of the site.
SEO.
Collection of site semantics.
Creating useful content.
Working on conversion.
And at the same time, every manager needs an increase in sales and the number of applications from the site at the moment.
To get this growth, download our step-by-step template for increasing sales from the site:
Download template
Already downloaded
153417
Respect people
Most business owners see their goal as maximizing profits. But if you focus only on revenue, the business will not be viable in the long run and will lose its reputation. That is why lean manufacturing focuses on people, not money.
It is not only the company's staff and its clients that are of interest, but also society as a whole. This is important to people. Everyone wants to feel important and valuable, to contribute to the common cause - not only to the success of their enterprise, but also to the progress of all mankind.
And of course, customers should feel cared for by the company. And society as a whole pays attention to the values of the company and its impact on the environment.
Balance the load on production
Henry Ford spoke about the need to get rid of this situation. How to achieve this? By reducing prices, optimizing costs! Each subsequent Ford car was cheaper than the previous one, so the entrepreneur had no doubt that he would sell it successfully. For this alone, it is worth implementing lean manufacturing methods.
The traditional approach is to predict how many customers will buy a $100 product based on current period numbers. But you can go the other way: sell them a higher-quality product for $80. That way, you'll get more customers, and the company will win in the long run.
Just-in-time product
When a company produces goods that are then stored in warehouses, it inevitably suffers losses. The other extreme is to miss a delivery because the necessary components were not received on time. This also leads to losses and lost profits.
To find a balance, modern companies follow the kanban system. Production and supply are organized in such a way that the production and delivery of goods are carried out exactly on time.
Quality in everything
the production process itself;
product design;
its packaging;
delivery to the buyer.
All defects are identified at early stages and immediately eliminated, which allows us to reduce losses due to the release of defective products and prevent the production line from being stopped.
The concept would be incomplete without mentioning lean manufacturing. In fact, it is the main one, and kaizen is only one of its components.
Let's look at the basic principles of lean manufacturing in more detail.
What is Lean Manufacturing in Kaizen?
Continuously improve all processes
This is, in fact, kaizen, and it is the basis for lean manufacturing.
If you do not constantly improve all aspects of the business, the company's growth will be replaced by stagnation: costs will increase, prices too, and competitors will push the company out of the market.
Continuous improvement must albania email list become the company's way of working, present by default in all its processes and operations. Then kaizen does not have to be imposed from above or constantly encouraged by employees to follow it.
How to achieve multiple growth in traffic and sales from your website?
Alexey Boyarkin
Dmitry Svistunov
Head of SEO and Development
Read more posts on my personal blog:
I have always been concerned about the issue of moving to a fundamentally new level. So that the indicators would grow not by 2 or 3 times, but by several orders of magnitude. From a thousand visits to ten thousand or from ten thousand to a hundred thousand, if we are talking about a website, for example.
And I know that such leaps are always the result of painstaking work in five areas:
Technical condition of the site.
SEO.
Collection of site semantics.
Creating useful content.
Working on conversion.
And at the same time, every manager needs an increase in sales and the number of applications from the site at the moment.
To get this growth, download our step-by-step template for increasing sales from the site:
Download template
Already downloaded
153417
Respect people
Most business owners see their goal as maximizing profits. But if you focus only on revenue, the business will not be viable in the long run and will lose its reputation. That is why lean manufacturing focuses on people, not money.
It is not only the company's staff and its clients that are of interest, but also society as a whole. This is important to people. Everyone wants to feel important and valuable, to contribute to the common cause - not only to the success of their enterprise, but also to the progress of all mankind.
And of course, customers should feel cared for by the company. And society as a whole pays attention to the values of the company and its impact on the environment.
Balance the load on production
Henry Ford spoke about the need to get rid of this situation. How to achieve this? By reducing prices, optimizing costs! Each subsequent Ford car was cheaper than the previous one, so the entrepreneur had no doubt that he would sell it successfully. For this alone, it is worth implementing lean manufacturing methods.
The traditional approach is to predict how many customers will buy a $100 product based on current period numbers. But you can go the other way: sell them a higher-quality product for $80. That way, you'll get more customers, and the company will win in the long run.
Just-in-time product
When a company produces goods that are then stored in warehouses, it inevitably suffers losses. The other extreme is to miss a delivery because the necessary components were not received on time. This also leads to losses and lost profits.
To find a balance, modern companies follow the kanban system. Production and supply are organized in such a way that the production and delivery of goods are carried out exactly on time.
Quality in everything
the production process itself;
product design;
its packaging;
delivery to the buyer.
All defects are identified at early stages and immediately eliminated, which allows us to reduce losses due to the release of defective products and prevent the production line from being stopped.